I can not speak for everyone, but for me, once I had made the change from extract to all grain home brewing I began having visions of what I wanted my home brewery to look like. In a way, a big part of the allure of home beer brewing for me was making the best beer possible. For me that included building my own home brewing rack, doing my best to perfect the process and being as efficient as possible. I am not going to lie, there were a few times along the way that I questioned what the hell I was thinking and why I did not just buy a home brewing stand, but now that all is said and done I am a bit proud of what I was able to accomplish with my own hands. In hopes of helping some of my fellow home brewers out I am going to supply some general information on how I put mine together. If you need any specifics on something I do not list here, please feel free to drop me a line with what details you are looking for.
The dimensions of my brewery are 61″ Wide, 20.5″ Deep and 20.5″ tall excluding the wheels. The following is a list of parts that I used to create my home brewing sculpture, but many of the items such as the kettles, sparge arm and pumps can be traded out for other items of your preference. I am assuming that you have some basic welding experience (it is not that hard) and the required tools including a welder, cut saw, drill and grinder.
For the frame of my single tier home brewing stand I used 2″ x 2″ steel fence post that I cut into the appropriate sizes. I made two large 61″ x 20.5″ rectangles for the top and the bottom, with a supporting vertical bar on each corner of the brewing stand. In between each of the 3 burners, I placed 2 bars for spacing and support. Even with all 3 kettles full of liquid, the beer rack is incredibly stable. Here is a link to the fence post available at home depot:
Fence post for the brewing rack
The burners are really an item of personal preference. I started with 54,000 BTU burners, but then later upgraded to a 210,000 BTU Bayou Cooker Burners. The smaller burners were more efficient as far as propane usage goes, but the larger bayou cooker burners certainly get the job done much quicker. I welded brackets onto the bottom of the top level of my home brewing stand to hold the burners in place. Initially I had a flexible line with a regulator running from each burner to a master regulator that was hooked up to the propane tank, but then later ran pipe with separate valves for each burner. The bayou cooker banjo burners are available here:
Banjo Burner – 210,000 BTU Bayou Cooker Home Brewing Burner Stand
For the home brewing kettles I opted for the Blichmann 20 gallon kettles. They include a site gauge so you can easily see the volume in your kettle, a 3 piece stainless steel ball valve and adjustable thermometer. These stainless steel brewing kettles are one of the best buys that I have ever made and have no regrets about them. They have a variety of options including a false bottom for your mash tun, hop blocker for your boil kettle, and sparge arm. I opted for the false bottom and hop blocker and have been very happy with them. I do mostly 10 gallon batches, but could go as high as 15 gallons with these 20 gallon kettles. You will want to buy kettles that are appropriate for the batch size that you intend to brew. Blichmann currently offers 10 gallon, 15 gallon, 20 gallon, 30 gallon and 55 gallon kettles. You can find the kettles and optional items available here:
Stainless Steel Home Brewing Kettles
You will need to get 2 high temperature food grade pumps for your single tier home brewing rack. I placed my pumps in between the hot liquor tank \ mash tun and the other between the mash tun and boil kettle. With two pumps you will be able to conduct your sparge while also transferring wort from your mash tun to your boil kettle. I use high temperature rated march pumps with stainless steel quick disconnects. The pumps and disconnects can be found here:
Home Brewing Pumps and Quick Connects
As far as sparge arms go I have tried several. The best one that I have ever come across is the morebeer ultimate sparge arm. It is made of stainless steel, has a ball valve built into it to easily control the flow rate and can be used to recirculate or lauter your wort in addition to sparging. The ultimate sparge arm can be purchased here:
Ultimate Home Brewing Sparge Arm
Lastly for my wort chiller I use a convoluted counter flow chiller. Much like the sparge arm, I have tried just about every chiller from immersion chillers to plate chillers and I have found the convoluted counter flow chiller to be the best. What I like most about it is that it is just about impossible to clog, it is compact, it cools wort incredibly quickly and it is easy to clean and sanitize. These convoluted counter flow chillers are also sometimes referred to as chillzillas. They can be found here:
Home Brewing Convoluted Counterflow Chillers
Those are the basics on my home brewing stand \ single tier brewing sculpture. If you have any specific questions or comments, please leave a comment or shoot me an email and I will do my best to assist you. Best of luck to you on building your own all grain home beer brewing stand. If it seems like a little more work then you are up for, there are also some really fantastic pre-manufactured stainless steel home brewing racks and brewing sculptures available here:
Stainless Steel Home Brewing Stands and Brewing Sculptures