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Category: Brewing Stand (page 2 of 2)

How to build a home brewery brewing stand!

How to build a Home Brewery \ Beer Brewing Stand \ Brewing Rack \ Single Tier Brewing Sculpture

How to build a Home Brewery \ Beer Brewing Stand \ Brewing Rack \ Single Tier Brewing Sculpture

 

I can not speak for everyone, but for me, once I had made the change from extract to all grain home brewing I began having visions of what I wanted my home brewery to look like.  In a way, a big part of the allure of home beer brewing for me was making the best beer possible.  For me that included building my own home brewing rack, doing my best to perfect the process and being as efficient as possible.  I am not going to lie, there were a few times along the way that I questioned what the hell I was thinking and why I did not just buy a home brewing stand, but now that all is said and done I am a bit proud of what I was able to accomplish with my own hands.  In hopes of helping some of my fellow home brewers out I am going to supply some general information on how I put mine together.  If you need any specifics on something I do not list here, please feel free to drop me a line with what details you are looking for.

 

Home Beer Brewery

Home Beer Brewery

 

 

 

The dimensions of my brewery are 61″ Wide, 20.5″ Deep and 20.5″ tall excluding the wheels. The following is a list of parts that I used to create my home brewing sculpture, but many of the items such as the kettles, sparge arm and pumps can be traded out for other items of your preference. I am assuming that you have some basic welding experience (it is not that hard) and the required tools including a welder, cut saw, drill and grinder.

 

For the frame of my single tier home brewing stand I used 2″ x 2″ steel fence post that I cut into the appropriate sizes.  I made two large 61″ x 20.5″ rectangles for the top and the bottom, with a supporting vertical bar on each corner of the brewing stand.  In between each of the 3 burners, I placed 2 bars for spacing and support.  Even with all 3 kettles full of liquid, the beer rack is incredibly stable.  Here is a link to the fence post available at home depot:

Fence post for the brewing rack

 

The burners are really an item of personal preference.  I started with 54,000 BTU burners, but then later upgraded to a 210,000 BTU Bayou Cooker Burners.  The smaller burners were more efficient as far as propane usage goes, but the larger bayou cooker burners certainly get the job done much quicker.  I welded brackets onto the bottom of the top level of my home brewing stand to hold the burners in place.  Initially I had a flexible line with a regulator running from each burner to a master regulator that was hooked up to the propane tank, but then later ran pipe with separate valves for each burner. The bayou cooker banjo burners are available here:

Banjo Burner – 210,000 BTU Bayou Cooker Home Brewing Burner Stand

 

For the home brewing kettles I opted for the Blichmann 20 gallon kettles.  They include a site gauge so you can easily see the volume in your kettle, a 3 piece stainless steel ball valve and adjustable thermometer.  These stainless steel brewing kettles are one of the best buys that I have ever made and have no regrets about them.  They have a variety of options including a false bottom for your mash tun, hop blocker for your boil kettle, and sparge arm.  I opted for the false bottom and hop blocker and have been very happy with them.  I do mostly 10 gallon batches, but could go as high as 15 gallons with these 20 gallon kettles.  You will want to buy kettles that are appropriate for the batch size that you intend to brew.  Blichmann currently offers 10 gallon, 15 gallon, 20 gallon, 30 gallon and 55 gallon kettles.  You can find the kettles and optional items available here:

Stainless Steel Home Brewing Kettles

 

You will need to get 2 high temperature food grade pumps for your single tier home brewing rack.  I placed my pumps in between the hot liquor tank \ mash tun and the other between the mash tun and boil kettle.  With two pumps you will be able to conduct your sparge while also transferring wort from your mash tun to your boil kettle.  I use high temperature rated march pumps with stainless steel quick disconnects.  The pumps and disconnects can be found here:

Home Brewing Pumps and Quick Connects

 

As far as sparge arms go I have tried several.  The best one that I have ever come across is the morebeer ultimate sparge arm.  It is made of stainless steel, has a ball valve built into it to easily control the flow rate and can be used to recirculate or lauter your wort in addition to sparging.  The ultimate sparge arm can be purchased here:

Ultimate Home Brewing Sparge Arm

 

Lastly for my wort chiller I use a convoluted counter flow chiller.  Much like the sparge arm, I have tried just about every chiller from immersion chillers to plate chillers and I have found the convoluted counter flow chiller to be the best.  What I like most about it is that it is just about impossible to clog, it is compact, it cools wort incredibly quickly and it is easy to clean and sanitize.  These convoluted counter flow chillers are also sometimes referred to as chillzillas.  They can be found here:

Home Brewing Convoluted Counterflow Chillers

 

Those are the basics on my home brewing stand \ single tier brewing sculpture.  If you have any specific questions or comments, please leave a comment or shoot me an email and I will do my best to assist you.  Best of luck to you on building your own all grain home beer brewing stand.  If it seems like a little more work then you are up for, there are also some really fantastic pre-manufactured stainless steel home brewing racks and brewing sculptures available here:

Stainless Steel Home Brewing Stands and Brewing Sculptures

 

Brewing Sculpture

Stainless Steel Home Brewery

 

Pre-Built Beer Racks, Home Breweries, Brewing Stands and Brew Sculptures

 

Brewing Sculpture

Turnkey Home Brewery – Morebeer.com – Single Tier Home Brewing Rack

 

 

If you are interested in purchasing one of these all grain home brewing stands, you can view their full lineup here:

Click Here For Stainless Steel Home Brewing Stands

 

Pre-built beer stands, turnkey home breweries, pre-made brew sculptures, single tier brewing stands, multi tier home breweries… call them what you will.  Before your only option was to build your own brewing stand, but now, if you have the money; there are several pre-built home brewery options available.  So which is the best option for your money?

 

If I had not already gone through the blood, sweat, tears and frankly burns of welding and constructing my own single level home brewing stand; I would opt for one of MoreBeers brewing sculptures.  Over the last 5 years they seem to have perfected the pre-manufactured beer rack.  They have 3 styles of brewing sculptures available for you to choose from; a stainless steel single tier brewing rack, a 3 tier tippy-dump brewing sculpture and a 3 level gravity based home brewery.  I would personally go with their single tier home brewing stand, but if you have space limitations or can not afford the hefty price tag of the single level brewing stand, the stainless steel multi tier brewing stands are a great option as well.

 

 

3 Tier Home Brewing Rack

Multi-level home brewing stand – MoreBeer Tippy-Dump Stainless Steel Brewing Stand

 

What I like most about MoreBeer’s stainless steel brewing stands, over the other pre-constructed brewing stands on the market is that they seem to have thought of everything in their design and did not skimp on any of the features.  Their brewing racks are all made out of stainless steel and many of their versions include the following features:

  • Stainless Steel Maximizers and Diverter
  • High Temperature March Pumps
  • The MoreBeer Stainless Steel Ultimate Sparge Arm
  • Digital Temperature Controls
  • Control Panel
  • Convoluted Heat Exchanger for RIMS and HERMS support
  • Boil Kettle Whirlpool Arm
  • Fantastic Customer Support
  • Hard propane lines

The only downside that I can see is the price.  One of these stainless steel home brewing stands will run you anywhere from $1099  to over $6000 depending on the style, capacity and features that you want in your brewing sculpture.  In all reality that is not too bad of a deal when you consider that it comes with the kettles and almost all of the items that you will need to have an out of the box, ready to go, top of the line all grain home brewery constructed from stainless steel.

 

If you are interested in purchasing one of these all grain home brewing stands, you can view their full lineup here:

Click Here For Stainless Steel Home Brewing Stands

 

 

 

Single Tier Home Brewing Beer Rack – Brewing Sculpture

A home brewing single-tier brewing sculpture or beer rack is a single level brewing configuration where all of the brewing kettles are at the same level. Single-tier brewing racks typically consist of a hot liquor tank, mash tun, and boiling kettle. One or two pumps are used to transfer liquid from one kettle to another.

 

A notable benefit of a single-tier brewing sculpture over a multi-tier one is ease of access to the kettles. On a single-tier platform, the kettles are all at one low height, so it makes it safe and easy to stir the mash, add water to the hot liquor tank, or transfer the wort from the boil kettle. If the single tier system is constructed high enough off the ground, gravity can still be used to transfer wort from the boil kettle to the fermenter. Single tier beer racks also tend to be more stable then a multi-tier rack; trust me when I say that one of the last things you want is 15 gallons of burning hot liquid pouring down upon you due to an unstable rack or earthquake.

 

Cleaning and unloading grain from kettles is also very easy with a single-tier design since no step stool is required to reach any of your kettles. I personally use a single-tier brewing rack that I designed and constructed myself. It was a good deal of work, but I also learned a lot while building it. If you prefer not to build your own, there are some really fantastic stainless steel models available for sale here:

 Click Here for turn key beer racks and brewing sculptures

Below is a photo of the brewing rack that I built. It uses 2 pumps, 3 burners, and 3 (20 gallon) Blichmann brewing kettles. If you have any questions on building your own, please feel free to drop me a line.

Beer Sculpture - Brewing Rack - Beer Rack - Single Tier

Beer Sculpture – Brewing Rack – Beer Rack – Single Tier

 

Here is a MoreBeer.com single-tier brewing sculpture.  You can click the photo to go to their site:

You can purchase them here

 

MoreBeer Single Tier Home Brewing Beer Rack

MoreBeer Single Tier Home Brewing Beer Rack

 

 

 

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