West Coast Brewer Home Brewing Blog

Tag: brewing sculpture

All Grain Home Brewing

All Grain Home Brewing

All Grain Home Brewing and Beer Making

 

I figured that I would give a simple break down on all grain home brewing for those of you who have been doing extract brewing for a while and are considering making the change but want some basic information on what you are in for before you do.

 

So what is the difference between extract brewing and all grain brewing?   With extract brewing, the home brewer bypasses the mashing process and instead uses either concentrated dried malt extract (DME) or liquid malt extract (LME) to brew his or her beer. This greatly lowers the complexity of the home brewing process since the brewer does not need to worry about water pH levels, mash conversion temperatures, water profile composition, sparging, lautering or things like tannin extraction problems.  Also, the extract home brewing takes far less time and equipment than all grain home brewing.  With all grain brewing, you do not utilize any forms of malt extracts and instead convert all of the sugars yourself from grain starches and adjuncts.  With all grain home brewing it is important to check your gravity readings throughout the brewing process to make sure that you are not extracting too much or two little sugar.  You are also in charge of the type of sugars that are created during the mashing process.  If your mash temperature is a few degrees to high your beer may come out very sweet, if it is a few degrees to low you may end up with a very dry beer.  Mastering all grain brewing is all about understanding the process, tailoring the process to the style of beer you are brewing and being as exact as possible.

 

So what equipment will you need to do all grain home brewing that you do not need for extract brewing?  Unless you are going to go the brew in a bag route, you are probably going to want 3 kettles and or combinations of 3 kettles \ coolers.  One will be your Hot Liquor Tank (HLT) which will allow you to quickly modify the temperature of your mash during the different steps of the starch conversion process.  The second is your Mash Tun which is where you will place your grains and convert the starches to sugars.  A mash tun typically uses a false bottom which allows the wort to pass through it during the lautering and mash out process but restricts the grain husks from being transferred to the boil kettle.  If you will be conducting a fly sparging process, which many home brewers do in order to boost your efficiency of extracting the sugars from your grains, you will also need to purchase a sparge arm.  Lastly you will need a boil kettle that has a sufficient volume for the quantity of wort that you will be boiling.  Aside from that, the equipment is very similar to what you would use during the extract home brewing process.

 

If you are looking for a ready-made all grain home brewing stand, brewing sculpture or home brewery; there are several options available here that range from cooler based setups to stainless steel home brewing racks!

Home Brewing Stands, Brewing Racks, Brew Sculptures and All Grain Starter Kits

How to build a home brewery brewing stand!

How to build a Home Brewery \ Beer Brewing Stand \ Brewing Rack \ Single Tier Brewing Sculpture

How to build a Home Brewery \ Beer Brewing Stand \ Brewing Rack \ Single Tier Brewing Sculpture

 

I can not speak for everyone, but for me, once I had made the change from extract to all grain home brewing I began having visions of what I wanted my home brewery to look like.  In a way, a big part of the allure of home beer brewing for me was making the best beer possible.  For me that included building my own home brewing rack, doing my best to perfect the process and being as efficient as possible.  I am not going to lie, there were a few times along the way that I questioned what the hell I was thinking and why I did not just buy a home brewing stand, but now that all is said and done I am a bit proud of what I was able to accomplish with my own hands.  In hopes of helping some of my fellow home brewers out I am going to supply some general information on how I put mine together.  If you need any specifics on something I do not list here, please feel free to drop me a line with what details you are looking for.

 

Home Beer Brewery

Home Beer Brewery

 

 

 

The dimensions of my brewery are 61″ Wide, 20.5″ Deep and 20.5″ tall excluding the wheels. The following is a list of parts that I used to create my home brewing sculpture, but many of the items such as the kettles, sparge arm and pumps can be traded out for other items of your preference. I am assuming that you have some basic welding experience (it is not that hard) and the required tools including a welder, cut saw, drill and grinder.

 

For the frame of my single tier home brewing stand I used 2″ x 2″ steel fence post that I cut into the appropriate sizes.  I made two large 61″ x 20.5″ rectangles for the top and the bottom, with a supporting vertical bar on each corner of the brewing stand.  In between each of the 3 burners, I placed 2 bars for spacing and support.  Even with all 3 kettles full of liquid, the beer rack is incredibly stable.  Here is a link to the fence post available at home depot:

Fence post for the brewing rack

 

The burners are really an item of personal preference.  I started with 54,000 BTU burners, but then later upgraded to a 210,000 BTU Bayou Cooker Burners.  The smaller burners were more efficient as far as propane usage goes, but the larger bayou cooker burners certainly get the job done much quicker.  I welded brackets onto the bottom of the top level of my home brewing stand to hold the burners in place.  Initially I had a flexible line with a regulator running from each burner to a master regulator that was hooked up to the propane tank, but then later ran pipe with separate valves for each burner. The bayou cooker banjo burners are available here:

Banjo Burner – 210,000 BTU Bayou Cooker Home Brewing Burner Stand

 

For the home brewing kettles I opted for the Blichmann 20 gallon kettles.  They include a site gauge so you can easily see the volume in your kettle, a 3 piece stainless steel ball valve and adjustable thermometer.  These stainless steel brewing kettles are one of the best buys that I have ever made and have no regrets about them.  They have a variety of options including a false bottom for your mash tun, hop blocker for your boil kettle, and sparge arm.  I opted for the false bottom and hop blocker and have been very happy with them.  I do mostly 10 gallon batches, but could go as high as 15 gallons with these 20 gallon kettles.  You will want to buy kettles that are appropriate for the batch size that you intend to brew.  Blichmann currently offers 10 gallon, 15 gallon, 20 gallon, 30 gallon and 55 gallon kettles.  You can find the kettles and optional items available here:

Stainless Steel Home Brewing Kettles

 

You will need to get 2 high temperature food grade pumps for your single tier home brewing rack.  I placed my pumps in between the hot liquor tank \ mash tun and the other between the mash tun and boil kettle.  With two pumps you will be able to conduct your sparge while also transferring wort from your mash tun to your boil kettle.  I use high temperature rated march pumps with stainless steel quick disconnects.  The pumps and disconnects can be found here:

Home Brewing Pumps and Quick Connects

 

As far as sparge arms go I have tried several.  The best one that I have ever come across is the morebeer ultimate sparge arm.  It is made of stainless steel, has a ball valve built into it to easily control the flow rate and can be used to recirculate or lauter your wort in addition to sparging.  The ultimate sparge arm can be purchased here:

Ultimate Home Brewing Sparge Arm

 

Lastly for my wort chiller I use a convoluted counter flow chiller.  Much like the sparge arm, I have tried just about every chiller from immersion chillers to plate chillers and I have found the convoluted counter flow chiller to be the best.  What I like most about it is that it is just about impossible to clog, it is compact, it cools wort incredibly quickly and it is easy to clean and sanitize.  These convoluted counter flow chillers are also sometimes referred to as chillzillas.  They can be found here:

Home Brewing Convoluted Counterflow Chillers

 

Those are the basics on my home brewing stand \ single tier brewing sculpture.  If you have any specific questions or comments, please leave a comment or shoot me an email and I will do my best to assist you.  Best of luck to you on building your own all grain home beer brewing stand.  If it seems like a little more work then you are up for, there are also some really fantastic pre-manufactured stainless steel home brewing racks and brewing sculptures available here:

Stainless Steel Home Brewing Stands and Brewing Sculptures

 

Brewing Sculpture

Stainless Steel Home Brewery

 

Pre-Built Beer Racks, Home Breweries, Brewing Stands and Brew Sculptures

 

Brewing Sculpture

Turnkey Home Brewery – Morebeer.com – Single Tier Home Brewing Rack

 

 

If you are interested in purchasing one of these all grain home brewing stands, you can view their full lineup here:

Click Here For Stainless Steel Home Brewing Stands

 

Pre-built beer stands, turnkey home breweries, pre-made brew sculptures, single tier brewing stands, multi tier home breweries… call them what you will.  Before your only option was to build your own brewing stand, but now, if you have the money; there are several pre-built home brewery options available.  So which is the best option for your money?

 

If I had not already gone through the blood, sweat, tears and frankly burns of welding and constructing my own single level home brewing stand; I would opt for one of MoreBeers brewing sculptures.  Over the last 5 years they seem to have perfected the pre-manufactured beer rack.  They have 3 styles of brewing sculptures available for you to choose from; a stainless steel single tier brewing rack, a 3 tier tippy-dump brewing sculpture and a 3 level gravity based home brewery.  I would personally go with their single tier home brewing stand, but if you have space limitations or can not afford the hefty price tag of the single level brewing stand, the stainless steel multi tier brewing stands are a great option as well.

 

 

3 Tier Home Brewing Rack

Multi-level home brewing stand – MoreBeer Tippy-Dump Stainless Steel Brewing Stand

 

What I like most about MoreBeer’s stainless steel brewing stands, over the other pre-constructed brewing stands on the market is that they seem to have thought of everything in their design and did not skimp on any of the features.  Their brewing racks are all made out of stainless steel and many of their versions include the following features:

  • Stainless Steel Maximizers and Diverter
  • High Temperature March Pumps
  • The MoreBeer Stainless Steel Ultimate Sparge Arm
  • Digital Temperature Controls
  • Control Panel
  • Convoluted Heat Exchanger for RIMS and HERMS support
  • Boil Kettle Whirlpool Arm
  • Fantastic Customer Support
  • Hard propane lines

The only downside that I can see is the price.  One of these stainless steel home brewing stands will run you anywhere from $1099  to over $6000 depending on the style, capacity and features that you want in your brewing sculpture.  In all reality that is not too bad of a deal when you consider that it comes with the kettles and almost all of the items that you will need to have an out of the box, ready to go, top of the line all grain home brewery constructed from stainless steel.

 

If you are interested in purchasing one of these all grain home brewing stands, you can view their full lineup here:

Click Here For Stainless Steel Home Brewing Stands

 

 

 

Ready-Made Home Brewing Stands, Beer Sculptures, and Home Breweries

There are a few options out there for turnkey/ready made home brewing stands, brewing sculptures, and home breweries. Depending on the style and materials they can be very expensive, so you will want to make sure that you are making the right choice when it comes time to buy. Here are a few things to consider when you are ready to make your purchase.

 

1) How much volume do you plan on brewing?
This is important because you can quickly outgrow your brewing rig if you choose brewing kettles that are too small. Some brewers opt to just purchase larger kettles in case they decide to brew larger batches down the road, but that creates problems as well. When you try to brew a 5 gallon batch in a kettle that is 20 gallons or larger, the built-in thermometers can be above the fluid line, which renders them useless. Additionally, some sparge arms are too short to properly sparge a smaller amount of grain, and you will need to find a workaround. So make sure you give careful thought to your brewing capacity before buying.

 

2) What is your budget?
I don’t know about you, but I have wasted a small fortune buying home brewing gear only to replace it down the road when it either broke, or I decided to upgrade to a superior product. Home brewing stands, home breweries, and brewing sculptures are no different. If you have the money to spend upfront, then purchase the best available home brewing equipment so that you do not end up wanting an upgrade, or worse, needing to replace it down the road. Technology is improving in home brewing, but items such as brewing kettles, pumps, and wort chillers are items that may last a lifetime if they are of high quality and properly maintained. Most quality brewing sculptures are modular in design and can be modified or upgraded if needed.

 

3) How much space do you have available for home brewing?
This was my most difficult decision when I designed and built my home brewing stand. I do not have a lot of free space available where I live, so for awhile I debated if I was going to go with a single tier beer brewing sculpture or with a multi-tier. Ultimately, I ended up going with a single tier brewing stand. I had to free up a good deal of space in my garage, but the benefits of a single tier design were important enough for me to make the tradeoffs.

 

Here are some examples of different home brewing stands, beer sculptures, and home breweries. The beer sculptures shown are all made by either MoreBeer or Blichmann and you can click on the image or link to view additional details and prices.

 

The MoreBeer Tippy Dump is a great sturdy and compact multi-tier home brewery.

 

 Click Here for pricing and details on the MoreBeer Tippy Dump Home Brewery

MoreBeer Tippy Dump Home Brewery Image

Home Brewery Image

 

 

This is my top pick:  The MoreBeer Single Tier Home Brewing Sculpture.  It is all stainless and has two pumps moving the hot liquor and wort.  All of the kettles are easily accessible, so you can work with them safely.

 

 

 Click Here for more information on the MoreBeer Single Tier Brew Sculpture

 

Single Tier Home Brewing Sculpture

MoreBeer Single Tier Home Brewing Sculpture Photo

 

 

The MoreBeer Gravity-Fed home Brewing Stand does not use pumps so it is lower cost than the other brewing stands, and easier to store if you have a limited amount of surface area but height is not an issue.

 

 Click Here for more information on the MoreBeer Gravity Home Brewing Stand

 

Home Brewing Stand

MoreBeer 3 Tier Gravity Home Brewing Stand picture

 

Blichmann is one of my favorite names in home brewing, and I use a variety of their products, including their kettles. They make a high quality and affordable multi-tier brewing stand that is very customizable.

 

 

 Click her for pricing and details on the Blichmann Multi Tier Home Brewing Stand

Blichmann Home Brewing Stand

Blichmann Home Brewing Stand available at MoreBeer image

 

Single Tier Home Brewing Beer Rack – Brewing Sculpture

A home brewing single-tier brewing sculpture or beer rack is a single level brewing configuration where all of the brewing kettles are at the same level. Single-tier brewing racks typically consist of a hot liquor tank, mash tun, and boiling kettle. One or two pumps are used to transfer liquid from one kettle to another.

 

A notable benefit of a single-tier brewing sculpture over a multi-tier one is ease of access to the kettles. On a single-tier platform, the kettles are all at one low height, so it makes it safe and easy to stir the mash, add water to the hot liquor tank, or transfer the wort from the boil kettle. If the single tier system is constructed high enough off the ground, gravity can still be used to transfer wort from the boil kettle to the fermenter. Single tier beer racks also tend to be more stable then a multi-tier rack; trust me when I say that one of the last things you want is 15 gallons of burning hot liquid pouring down upon you due to an unstable rack or earthquake.

 

Cleaning and unloading grain from kettles is also very easy with a single-tier design since no step stool is required to reach any of your kettles. I personally use a single-tier brewing rack that I designed and constructed myself. It was a good deal of work, but I also learned a lot while building it. If you prefer not to build your own, there are some really fantastic stainless steel models available for sale here:

 Click Here for turn key beer racks and brewing sculptures

Below is a photo of the brewing rack that I built. It uses 2 pumps, 3 burners, and 3 (20 gallon) Blichmann brewing kettles. If you have any questions on building your own, please feel free to drop me a line.

Beer Sculpture - Brewing Rack - Beer Rack - Single Tier

Beer Sculpture – Brewing Rack – Beer Rack – Single Tier

 

Here is a MoreBeer.com single-tier brewing sculpture.  You can click the photo to go to their site:

You can purchase them here

 

MoreBeer Single Tier Home Brewing Beer Rack

MoreBeer Single Tier Home Brewing Beer Rack

 

 

 

Brewing Sculpture

A home brewing sculpture is another term for a home brewery. Most home brewing beer sculptures consist of a hot liquor tank, mash tun, and a boil kettle. The brewing sculpture shown below is a single-tier sculpture that utilizes pumps to transfer liquid from one tank to another at different stages of the brewing process. Each tank has a separate propane fueled burner beneath it to apply heat when needed.

 

 

If you are interested in purchasing a prefabricated home brewing sculpture, there are a wide variety of beautiful stainless steel single-tier and multi-tier models available here:

Home Brewing Sculpture

 

Here’s an image of the WestCoastBrewer.com home brewing beer sculpture. If you are interested in building your own and have any questions, just let me know.

Home Brewing Beer Sculpture Photo

Home Brewing Beer Sculpture

Hot Liquor Tank

The hot liquor tank or HLT is a brewing vessel used to heat water for different stages of the brewing process, including the mash and sparge. The hot liquor tank is typically heated by either gas, steam, or an electric heating coil. Depending on brewery configuration, the hot liquor tank may hold water at temperatures as high as 170° F or possibly even higher in cases where a boil is conducted to modify the mineral composition of the brewing water in order to remove bicarbonate

 

The photo below is the brewing configuration that I use. The hot liquor tank is the rightmost kettle, and I utilize a march pump to transfer the heated water to the mash tun at different times in the brewing process. Additionally, at the end of the boil I fill the hot liquor tank with ice and cold water and pump the cooled water through the counter flow wort chiller to cool the wort more quickly.

Home Brewing Hot Liquor Tank

Home Brewing Hot Liquor Tank